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The fully automatic capping and wrapping machine is online, and the factory shipment has changed from "packaging chaos" to "one-click completion"

Date: 2025-07-01Id:270Views:
Shipping chaos, capping depends on manual labor? The packaging process is increasingly unable to keep up with the pace
In logistics, e-commerce, manufacturing, food and beverage, building materials and other industries, the shipment and packaging process seems simple, but it often becomes the most likely place to "drop the chain". Especially after the goods are on the pallet, they need to be capped and dust-proofed and the whole pallet is wrapped and packaged. The traditional method is basically "manual capping film + manual wrapping", which is not only slow, but also messy. Sometimes when they are busy, the film is not covered, the film head is dragging on the ground, and the packaging is crooked. Customer complaints, damaged goods, and frequent overtime work by employees have become an unavoidable daily routine for many companies. Faced with this phenomenon, more and more factories began to look for a packaging equipment that *"automatically covers the top + automatically wraps the film + does not require manual intervention"**, so the fully automatic covering and wrapping machine entered their packaging workshop.
Integrated equipment: automatic covering + automatic wrapping, one-stop process
The fully automatic covering and wrapping machine integrates two key packaging processes - top covering and whole-pallet wrapping - into the same device. Through the PLC intelligent control system, the equipment can automatically identify the position where the pallet enters. First, the covering device accurately covers a cut PE film on the top of the goods, and then the film rack automatically wraps the film to complete the packaging of the entire pallet. No manual intervention, no secondary handling, no need to switch workstations, greatly saving labor and improving efficiency, especially suitable for e-commerce cloud warehouses, modern manufacturing enterprises, and fast sorting scenarios.
Feedback from the case site: Four people used to work, but now one person can watch three devices
In a daily chemical company in Jiangsu, the previous packaging process required four employees to be responsible for the two links of covering and wrapping, which took about 2 minutes per pallet on average. 200 pallets were shipped every day, and orders were often not completed even after working overtime. After the introduction of the fully automatic covering and wrapping machine, the entire shipping rhythm has completely changed. Just a forklift can deliver the goods to the conveyor line, and the equipment can automatically identify, quickly cover the film, and wrap tightly. The on-site supervisor gave feedback: "Four people used to stand and work, but now one person sits and watches three machines without feeling busy." Packaging efficiency has increased by about 3 times, labor has been reduced, the complaint rate has decreased, and packaging consistency has also been greatly improved.
Adaptable to various types of pallet goods, supporting conveyor line linkage
The fully automatic covering and wrapping machine is suitable for various shipping forms such as standard pallets, special-shaped goods, and bulk cargo stacking. It supports linkage with conveyor lines, automatic weighing systems, code scanning and sorting equipment, etc., and can be deployed as a core node in the packaging production line. The film covering system of the equipment can customize the size and film roll type (PE, POF, etc.), and the winding system supports pre-stretching, tension adjustment, automatic film breaking and film caressing and other functions.
Not only automation, but also the improvement of packaging standardization and customer experience
Nowadays, customers' requirements for packaging are no longer "just wrap it up", but to be neat, beautiful, dust-free, loose, easy to identify, and labor-saving. The emergence of the fully automatic top-covering and film-wrapping machine not only improves the shipping efficiency, but also improves the shipping quality, allowing enterprises to move from "packaging chaos" to "standard output". For enterprises that are pursuing automation upgrades and factory digital transformation, it is not just a baler, but a tool that turns manual operation into system management.

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