Under the background of the rapid development of current manufacturing enterprises and logistics warehousing, it has long become the norm to transport goods in containers in pallets. However, the packaging process that follows often faces the following problems: loose film wrapping, low labor efficiency, inconsistent packaging effect, loose and slipping goods during transportation, etc. This not only increases the risk of shipment, but also directly affects the customer's receiving experience. For this reason, pallet wrapping machine has become the preferred equipment for more and more companies to optimize the shipment packaging process and improve the level of standardization.
One-stop wrapping makes pallet cargo "tight as one"
The pallet wrapping machine is an automated equipment designed for rapid film wrapping of whole pallets. Compared with the traditional manual wrapping method, the machine drives the pallet to rotate by rotating the turntable, and cooperates with the automatically lifting film rack to complete the multi-layer wrapping from the bottom to the top, ensuring that the film layer fits tightly and the tension is uniform, so as to achieve the "overall locking" of the pallet cargo. After packaging, the cargo can be directly transported and loaded by forklift, without secondary reinforcement or re-strapping during the process, which greatly improves the transportation stability.
The equipment supports setting different wrapping circles and wrapping modes (such as top reinforcement, bottom reinforcement, middle pressurization, etc.), which is suitable for a variety of cargo forms and protection requirements, especially for loose cargo such as bagged, boxed, and barreled.
High efficiency + energy-saving design to meet the needs of medium and large batch shipments
The pallet wrapping machine adopts variable frequency drive as a whole, with stable operation, effective start-stop buffering, and adjustable wrapping speed. A single device can complete 20~40 pallets of wrapping and packaging per hour, far exceeding the efficiency of manual labor. At the same time, equipped with high-performance pre-stretched film racks, the film material can be stretched to 250%, greatly reducing the unit packaging cost.
In response to different customer working conditions, the manufacturer provides a variety of turntable diameter specifications (such as 1650mm, 1800mm, 2000mm), height range (standard 2000mm, optional 2400mm/2800mm), and a load-bearing capacity of up to 2000kg, meeting the full range of pallet packaging needs from conventional goods to heavy-duty products.
Convenient operation, high degree of intelligence, and reduced labor costs
The equipment is equipped with a PLC control system and a human-machine touch screen as standard, which is easy to operate and employees can get started after a short training period. The equipment supports pre-setting multiple packaging programs, one-button switching, no need for repeated settings, and improves the flexibility of on-site operations. Some models can expand the automatic film loading, film cutting, and reset systems to further reduce manual intervention and achieve quasi-unmanned packaging.
Optional modules such as pallet conveyor lines, weighing systems, capping devices, and sword-piercing packaging units can be combined into a complete automated packaging line, truly realizing continuous operations from offline-packaging-warehousing, which is widely used in e-commerce warehouses, factory sorting areas, finished product collection areas, and other scenarios.
Customer practical case: Chemical companies improve packaging efficiency by 60%
A large chemical company in Jiangsu used manual film wrapping to pack pallets of granular materials packed in woven bags, which took about 5 minutes per pallet. There were problems such as loose film wrapping and inconsistent packaging. The cargo displacement rate during transportation was high, and customer complaints were frequent. After introducing two pallet-type wrapping packaging machines, the wrapping mode, stretching ratio, and top reinforcement method were set to ensure that the cargo remained stable during high-frequency transportation.
After the transformation, the wrapping time per pallet was controlled within 60 seconds, the efficiency was increased by more than 60%, the number of workers was reduced from 4 to 1 person on duty, the film material loss was reduced by nearly 30%, and the packaging consistency and customer satisfaction were significantly improved.
Pallet wrapping automation is an important step to improve the quality and efficiency of the packaging process
Packaging seems to be the end link, but it is actually the first guarantee for transportation safety and customer experience. The pallet wrapping packaging machine not only improves the packaging efficiency, but also solves many problems for enterprises such as unstable labor, poor packaging effect, and high transportation risk through standardized, automated, and stabilized operation processes. For manufacturing companies pursuing lean production and intelligent logistics, it is no longer an "option", but a "basic equipment" for modern shipping processes.