Online intelligent wrapping machine improves the efficiency of assembly line packaging and is an automated equipment that meets the needs of high-frequency delivery

Online intelligent wrapping machine: key equipment to break through the bottleneck of packaging at the end of the assembly line
In the manufacturing and logistics industries, the trend of increasing delivery frequency has put forward higher requirements for the degree of automation of packaging equipment. Traditional manual or semi-automatic wrapping methods can no longer support the rhythm of high-speed production lines, and online intelligent wrapping machines, with the characteristics of "automatic identification, precise control, and seamless access to the assembly line", have gradually become the key link for many companies to achieve unmanned end packaging. Its core advantages are: no manual loading and unloading of goods is required, the wrapping process is fully automatic, and it can be linked with conveyor lines, code scanning systems, AGV handling and other equipment, greatly improving delivery efficiency and packaging consistency.
Fully automatic docking conveyor line, intelligent identification of the wrapping requirements of each pallet of goods
The online intelligent wrapping machine is essentially a part of the automatic packaging line system that integrates the traditional wrapping process. The goods do not need to stop and do not require manual participation. After entering the wrapping station through the automatic conveying system, the equipment accurately identifies the height and size of the goods through the photoelectric sensor, and then automatically sets the number of wrapping circles, the overlap ratio of the upper and lower films, the number of bottom wrapping and other parameters, and realizes intelligent control of the film frame lifting and film tension adjustment, thereby completing a fast and compact packaging process. For factories with an average daily shipment of more than 100 pallets, this type of equipment has almost become standard, which not only greatly reduces the intensity of manual labor, but also avoids the waste of film materials and irregular packaging caused by inconsistent manual operations.
The equipment has comprehensive functional configuration and supports flexible integration of various production line scenarios.
The current mainstream online winding machines all adopt modular design ideas. They can be configured with different feeding end forms (roller line, chain plate line), discharging detection methods, automatic film breaking and stroking according to the characteristics of the customer's production line, and even add extended functions such as automatic corner pasting, capping, and bundling. The equipment control system mostly adopts a combination of PLC+touch screen, supports remote parameter call and fault diagnosis, and is convenient for maintenance and digital management in conjunction with the MES system. The winding tension is precisely controlled by a servo motor, and the film frame part adopts a pre-stretching mechanism to effectively control the cost of film material use. The overall operating noise is low, which is suitable for industries with high requirements for the working environment such as office, food, and e-commerce.
Actual customer case: 600 pallets of orders are processed daily, and 1-2 people on duty can easily cope with it.
A large food distribution center in Suzhou, Jiangsu, faces the operating scene where hundreds of pallets of materials need to be quickly loaded and shipped every day. The traditional manual film wrapping method has long been unable to cope with it. After evaluation by technical personnel, the company introduced 2 sets of online intelligent winding systems to achieve seamless docking with the existing conveyor line. After installation and debugging, the whole process from sorting-conveying-wrapping-out has been automated, and only one inspector is needed to check the operation status of the equipment. A single set of equipment can complete 30-40 pallets of stable wrapping operations per hour, and the efficiency has increased by more than 3 times compared with the original. It not only effectively reduces personnel expenses, but also ensures the uniform packaging standards of each batch of orders, and significantly improves customer satisfaction.
Make automated wrapping a standard configuration of modern production lines
Today, when high-frequency shipments and multi-batch sorting have become the norm in the industry, online intelligent wrapping machines are undoubtedly no longer an "optional option", but an important part of building efficient and automated production lines. Through a highly integrated automated control system, a flexible and adaptable module structure, and stable and efficient wrapping capabilities, the equipment can not only meet the needs of enterprises with large orders and continuous operations, but also provide the possibility of packaging standardization and digital management. For enterprises that are in the stage of packaging upgrade and transformation, early deployment of online wrapping solutions may become a key step in seizing the market initiative.