Frequent rework of coil packaging? Cylinder wrapping machine makes coiled materials more compact, efficient and worry-free

In the shipment and packaging of roll products such as non-woven fabrics, woven bags, industrial tapes, cloth, paper products, coils, rubber products, etc., companies generally face the following problems: low efficiency of manual wrapping, loose film wrapping, easy to break edges, and inconsistent packaging standards. Especially in application scenarios with frequent batch orders, high customer delivery requirements, and long transportation distances, traditional manual wrapping or general flat wrapping equipment is difficult to achieve full-width wrapping protection that is truly close to the roll shape. To solve this common problem in the industry, more and more manufacturers are deploying cylindrical wrapping machines designed specifically for coils and cylindrical products. Through specialized structures, automated operations, and efficient wrapping, they can achieve accurate wrapping and standardized shipment of round materials, greatly reducing labor input and transportation risks.

Cylinder wrapping machines, also known as coil wrapping packaging machines, are equipment dedicated to automatic wrapping and packaging of cylindrical and shaft-rolled products. Unlike traditional vertical or turntable wrapping equipment, it uses a ring-shaped rotating structure to achieve 360° horizontal wrapping of the film frame around the product, combined with the center positioning support of the material to ensure that the film layer fits tightly, the tension is uniform, and the packaging molding effect is beautiful. This type of equipment wraps various cylindrical materials with a diameter of (600-1500) mm and a width of (700-1270/1650/1850/2050/2250/2900/3050) mm, and widely serves multiple industries such as non-woven fabrics, cord fabrics, coils, rubber products, and papermaking (products).

Take an industrial woven fabric factory in Zhejiang as an example. Its customers are large export traders with extremely high requirements for packaging neatness and transportation safety. The company previously used manual film wrapping + tape head sealing to pack each roll of finished fabric, which was slow to operate, had high film consumption, and insufficient corner protection. After the online cylindrical wrapping machine, you only need to place the roll in the center of the equipment, the system automatically detects the product size and starts the film wrapping action, and the packaging time for each roll is compressed from the original 3 and a half minutes to 40 seconds, and the film is tightly attached, without deviation or slipping, the packaging appearance standard is unified, and the customer acceptance pass rate is 100%.

The equipment structure is mainly composed of an airbag automatic ejection device, a pre-stretching film rack, an automatic film breaking device, and a PLC control system. After the product is placed in, it is supported by a drum or roller to be centered, and the turntable rotates 360° to achieve fully enclosed winding of the product. The film rack supports a pre-stretching ratio of more than 250%, which effectively reduces the consumption of film materials, while improving the adhesion of the wrapping to prevent the film layer from loosening during handling or transportation.

The equipment operation interface adopts a touch-screen design, which supports setting multiple groups of parameters such as the number of winding layers, winding speed, film tension, winding length range, and supports switching of packaging solutions for multiple categories of products. The system is equipped with functions such as automatic deviation correction, anti-slip protection, motor slow start, and fault self-detection to ensure long-term stable operation of the equipment, low maintenance cost, and low operation threshold, which is suitable for front-line workers in the workshop to quickly get started.

The cylindrical wrapping machine can also expand modules such as weighing function, foundation guard plate device, and label printing system to facilitate customers to realize customized and multi-specification packaging upgrades of coiled products. For example, some companies will choose to add brand logo film or anti-counterfeiting logo film to the surface of the product. This equipment can complete it at the same time, improving the professional sense of factory delivery and anti-counterfeiting ability.

Compared with the manual wrapping method, the cylindrical wrapping machine brings not only efficiency improvement, but also a huge improvement in the standardization of packaging quality. In today's increasingly fierce industry competition and increasingly strict customer acceptance, a stable, unified, and beautiful factory packaging not only enhances the corporate image, but also maintains customer trust and increases brand premium. The key link.