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Does Your Packaging Line Keep Jamming? This Inline Wrapping Machine Ensures Smooth Production

Date: 2025-04-27Id:170Views:
In modern production environments, the efficiency of the packaging process directly impacts the speed of the entire supply chain. Traditional standalone wrapping machines not only require frequent manual intervention but often become a "bottleneck" in the production line, causing delays between processes and reducing overall efficiency. Addressing this widespread industry challenge, Shandong Dahong Intelligent Equipment Co., Ltd. has innovatively launched the HTP1800FZ-PL Rotary Bearing Inline Wrapping Machine, featuring fully automated design and reliable performance. This machine is revolutionizing packaging efficiency across industries such as food & beverage, chemical raw materials, and building materials.

1. Seamless Integration with Production Lines
The revolutionary aspect of this inline wrapping machine lies in its deep integration capabilities. Equipped with an industrial-grade rotary bearing structure, it seamlessly connects with various conveyor systems, including roller conveyors and chain plate conveyors. When a loaded pallet passes through the photoelectric sensor zone, the system automatically triggers the packaging sequence—completing film loading, precise wrapping, and intelligent film cutting—before smoothly transferring the finished product to the next station. The entire process requires zero manual intervention, achieving a truly "one-in, one-wrap, one-out" workflow.
In real-world applications, the machine achieves a wrapping efficiency of 10-30 pallets/hour, depending on cargo height and wrapping requirements. A production manager at a leading beverage company noted: "Since deploying this machine, our packaging station is no longer a bottleneck. Overall production efficiency has increased by over 30%."
2. Three Core Technologies Breaking Industry Barriers
① Heavy-Duty Performance for Uninterrupted Operation
Utilizes a dual-drive system (gear transmission + rotary bearing) and reinforced steel frame, supporting loads up to 2000kg.
Unlike traditional nylon roller designs, this system eliminates jamming caused by long-term wear, ensuring continuous, stable operation.
② Smart Film Control for Cost Savings
Features an advanced pneumatic film clamping and cutting system, with PLC-controlled tension for ±2mm wrapping precision.
Reduces film consumption by 15-20% compared to manual wrapping.
Energy-efficient operation at 3.2kW (380V industrial power), costing less than $3/day for 10 hours of operation.
③ Highly Customizable for Diverse Needs
Optional hydraulic top press stabilizes tall loads (up to 2400mm) during transport.
MES system integration enables real-time data collection and remote monitoring.
Customizable conveyor direction (unidirectional/bidirectional) and docking configurations.
3. Real-World Case: 50% Efficiency Boost in Chemical Plant
A major chemical raw material producer previously relied on manual wrapping, requiring 8 workers to handle 200 pallets/day, with inconsistent quality and 3% transport damage rates. After adopting the HTP1800FZ-PL, they achieved:
Reduced labor to just 2 supervisors
Doubled daily output to 400 pallets (50% efficiency gain)
40% less film usage, saving $11,000+ annually
Transport damage dropped to 0.5%
"This machine didn’t just improve efficiency—it standardized packaging quality, better protecting our products in transit," said the plant manager.
4. Comprehensive Service Support
As an ISO9001 and CE-certified manufacturer, Dahong Intelligent provides:
48-hour nationwide emergency response
Lifetime maintenance and lifecycle support
Turnkey solutions, including line layout planning and packaging optimization
Upgrade your packaging line today—eliminate jams, cut costs, and boost productivity!

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