From Manual to Fully Automatic: How Online Wrapping Machines Are Transforming Packaging Lines?

In modern production lines, the efficiency of the packaging process directly impacts overall logistics costs and production output. Traditional standalone wrapping machines can no longer meet the demand for automation and continuous operations. The use of slewing bearing-type online wrapping machines, with their highly adaptable design for production lines, is becoming the "new favorite" packaging solution in industries such as food, chemicals, and building materials.
Seamless Integration with Production Lines, Eliminating "Disconnected" Packaging
The core advantage of the online fully automatic wrapping machine lies in its ability to seamlessly integrate with production lines. Through roller, chain, or belt conveyor mechanisms, goods can automatically enter the wrapping station, completing the entire process of sensing, packaging, and conveying without manual intervention. This design completely eliminates the efficiency bottleneck caused by frequent pallet handling in traditional equipment, with actual packaging efficiency reaching 10-30 pallets per hour—a 50%+ improvement over manual operations.
"It’s like an 'invisible worker' on the production line," said a production manager from a building materials company. "From loading to packaging completion, the process never stops, directly connecting to the next step."
Modular Design: Handling Light and Heavy Loads with One Machine
To meet the varying weight requirements of different industries, the equipment adopts a dual-load-bearing structure combining slewing bearings with chain wheels and nylon support wheels. The turntable can bear loads of up to 2,000 kg, easily handling packaging tasks ranging from lightweight food products to heavy building materials. Its adjustable wrapping dimensions (800-1,200 mm) and packaging height (500-2,000 mm) further expand its applicability.
Notably, the pneumatically controlled automatic film feeding and cutting mechanism enables unmanned operation. The precise film-tightening function ensures wrapping firmness, reducing the risk of loosening during transportation.
Saving Labor and Energy, Long-Term Cost Advantages
In terms of energy consumption and maintenance, this online fully automatic wrapping machine also excels. Its 3.2 kW low-power design, paired with an intelligent start-stop function, saves about 15% more energy than similar equipment. With an air consumption of only 1,000 ml/min and support for a wide air pressure range (0.4-0.6 MPa), it adapts to various factory conditions. The one-year warranty also reduces post-purchase maintenance concerns.
"Workstations that previously required two people to operate now only need occasional inspections," calculated an equipment supervisor at a beverage factory. "The annual savings in labor costs alone are enough to cover the equipment investment."
Customized Services: Meeting Non-Standard Needs
Dahong Intelligent Equipment, with nearly 20 years of industry experience, offers customized solutions such as top-pressing devices, enlarged turntable diameters, and extended packaging heights. For example, the signal interface function for AGV cart coordination has helped several electronics companies achieve fully automated closed-loop warehousing.
Our wrapping machine series has served hundreds of customers in industries such as papermaking, chemicals, and food. In addition to online models, the company also provides diverse packaging solutions, including pallet-less and horizontal wrapping machines.